Recently we are consumed by our new project which is new model of machine for calefactory mats production.
We improved speed and implemented a few settings.
Minimum and theoretical production speed for 8 hours of work.
The most important features:
- Distance between wires 120-50 (one extent assigned for machine)
- Guaranteed minimal efficiency of ready product is 10 km of wire for 8 h (Efficiency depends on the batches size. Guaranteed minimal efficiency is calculated based on scenario with two changes of products for 8h production round.)
- Maintenance free belts (6 pcs). Maximal layout of belts is also the minimal width of setting the wire.
- Stepless regulated width for layering the wire. Option to buy another database of all products with noted layering width. Handle or automatic settings of width.
- Maintenance free net conducting (measurement of the net to 700mm) - automat for centering the net with glue
- Sensor of end and cutting in on the net
- Two buffers passing the wire. Automatic wire passing. Speed of passing the wire up to 1,5m/s. Cutting in on the wire sensors. Sensors of wire blockade and easy access to wires.
- Machine vision for net position and quality monitoring
- Machine vision for ready product permanence monitoring
- 21’’ screen with directive software, machine vision monitoring with measurement visualization
- Permanent automatic forward tension of ready product on bobbin. Option for setting the forward tension for 8-20kgf.
- Forward tension net force measurement and ready product by tensionmetric traves.
- Protection of every unsafe machine element in compliance with EN/ISO 13849-1 and EN/IEC 62061.